Category Archives: Rocking Chair Course

Completed Rocking Chair Course

We just completed another rocking chair course this past week. We had a great group of guys and everyone had a great time. We had three chairs made out of walnut, and Jerry made his out of cherry.

One of the unique points of our school is that we do our best to make sure that everyone leaves with a completed project.  There is always a little work left for the student to do at home, mainly some finish sanding and of course, applying the finish. For all of you that are ready to oil your chairs, be sure to check out my blog on Finishing with Danish oil.

If you are interested in taking the next rocking chair course, we have just put out the dates for 2012! The Foundational Course is a prerequisite, so you must have taken that first, and then you can sign up here for the next Rocking Chair Course.  Not only will you leave with a lot of new skills but you will be rocking your way home in a new chair!

Finishing With Danish Oil

Our students often ask how to finish their projects, be it a rocking chair or table. Often times we have just enough time to complete the piece, and don’t have time to apply a finish. Although applying the finish is not hard it requires a step by step methodic approach which I have outlined here.

First you will need to obtain a few supplies shown in the picture below. We use Danish oil made by Deft (read the caution label on the can prior to using). It is somewhat hard to find but can be found through different online sources, it is also available here at our Homestead General Store. You will also need some rubber gloves and cotton rags. You will  need some 320 grit sandpaper and 0000 steel wool to buff between coats.

The first step to obtaining a good oil finish is to smooth the surface well, prior to applying the finish. Start by scraping it with a cabinet scraper and then finishing with a card scraper.

Next sand with the grain using 220 and 320 grit sandpaper. At this point you can buff it out with 0000 steel wool if you like. Sometimes I skip this step and other times I have even used leather to buff it out prior to finishing. You will find that some woods finish better than others. It really depends on the grain of the wood, I have found that cherry finishes much better than walnut because of its closed grain, walnut has more of an open grain, thus taking more time to build a finish.

Once you have scraped and sanded, it is now time to apply the first coat of finish. Apply the oil liberally and let it soak in. Within the first 5 minutes the oil will soak into the grain quickly. Keep the surface wet, by applying another coat. Let it sit on the surface for about 20 to 30 minutes and then wipe off the excess with a clean cotton cloth. Set it aside to dry for about 24 to 48 hours. The drying time depends on the humidity and temperature, if it is cold out you will want it to sit for a longer time.

The first step BEFORE applying the second coat is to sand the surface with 320 grit sandpaper, to remove any rough spots and to smooth any raised grain.  If the sandpaper gums up while sanding, the finish is not dry enough and should sit longer. Depending on how smooth the surface is, you can skip the sanding and simply buff the surface with 0000 steel wool prior to applying any oil.

Now wipe on a liberal amount of oil. This second coat will not soak in like the first coat but will start building up the finish. You will be able to tell a noticeable difference to the finish at this point.

Let this coat sit for about 20 minutes or until it starts getting a LITTLE tacky. You don’t want it to get too sticky because it will be a nightmare trying to remove the excess! At this point you want to remove the excess with a clean rag. Make sure that all the excess is wiped away. Let it dry for another 24 to 48 hours. The longer it dries the better.

Applying the third coat is much like applying the second coat, except that I don’t usually sand or steel wool between coats at this point. It won’t hurt it, it’s just not necessary unless the finish feels a bit rough. Apply the third coat of oil and let it sit for about 20 minutes, then wipe off all the excess. Let it dry well. You can apply as many coats as you like but I have found that 3 to 4 coats works just fine.

The oil finish works very well on most hard woods. I don’t usually use it on soft wood such as pine. I like to use the Deft spray lacquer or shellac for soft woods and smaller projects.

The oil finish process is quick and easy and does not require a dust free environment which makes it a user friendly finish.

One word of caution, MAKE SURE TO LAY OUT YOUR RAGS FLAT TO DRY IMMEDIATELY AFTER OILING or else they will spontaneously combust if they are bunched together. Many a shop, house, and truck has burnt to the ground because rags were left bunched up and thrown into a corner. Even if there is a little oil residue on the rag, lay it flat and set it aside to dry, after it is hard and dry then dispose of it.

Here is the finished chair after 3 coats of oil. Happy finishing!

Rocking Chair Course Completed

10 students left Saturday evening, tired but satisfied, having finished a fine heirloom Craftsman Style Rocking Chair.

It’s always a great experience when after you have worked so long cutting joints and shaping wood it all finally comes together.  Getting the shoulders to fit tightly on the rockers is one of the more challenging elements of the chair. One of our students, Jon, who has been an artist and woodcarver all his life, offered a great suggestion while we were trying to fit the shoulders of the rockers. He asked if I had ever used carbon paper. I said well I had used chalk for fitting a bass bar to a violin top but never had I tried the carbon paper. So off I went to the office to find carbon paper and within minutes I was trying out Jon’s trick. It worked perfectly. I put the carbon paper face down on the shoulder of the tenon on the chair and fit the rocker in place. Tap it and it leaves a perfect mark where it is high, subsequently where wood has to be removed! I was delighted.

Here are a few pictures of everyone working with intense focus on Saturday, trying to finish.

Jonathan is helping Steve glue up his chair, and then Steve with his finished chair.

Here is Bruce shaping the arm of his rocking chair with a drawknife.

Bruce is carving the final touches on the end of the arm post of his chair.

Jon and his son relaxing in their finished chairs at the end of a great week.

I often have several requests on how to finish the chair. As time does not permit us to actually apply a finish, I spend some time talking about it towards the end of the day on Saturday. My next post will be a step by step tutorial on how we finish the rocking chairs, so be sure to check back in soon.

If you have already taken the Foundational Course and you would like to sign up for the next rocking chair course, Click the link, Craftsman Rocking Chair Course

Craftsman Rocking Chair Course in Progress

This week we have 10 students hard at work, each one making a fine craftsman rocking chair!

Here is Jonathan helping John glue up the back of his cherry chair.We have a father and daughter taking the course as well as another father and son duo. I think this is a great way to spend time with your family,  to come take a woodworking course and learn by doing and take home a beautiful piece of furniture!

Pat and his daughter are each making their own chair, here they are working together to clamp up the back frame.

Jon and his son are each making a rocking chair from walnut.  Here they are, helping each other glue up!

We have cut multiple mortise and tenons by hand and shaped and planed the wood. They will be working on cutting angled tenons and then fit the whole chair together, then arms and rockers and a seat will finish off the chairs.

Here is a great picture of Tim shaping a curve!

I will post again with pictures of the finished chairs.  We only have 2 more days to finish, so we best get back to work!