A Great Dining Chair Class Completed!

Well we just finished up another great advanced furniture class. Although it was hot outside we kept the A/C cranking and everyone had a great time. Especially at 3:00 when we took our afternoon ice cream break at the Café. For those that have never been to our shop, our Homestead Café is a stone’s throw from the shop, offering many savory meals including some of the best homemade pies and the best ice cream available!

There was much to learn in this 6-day class as everyone chopped all their mortises by hand, and then cut all the tenons by hand.

Here is Steve trying out my Danish bow saw on his tenons, this saw is super fast, and a blast to use.

The legs were marked out carefully, and in some cases re-marked, prior to cutting out the shape on the bandsaw.  Then the fun began as we carefully shaped the profile with spokeshaves and scrapers.  The question was asked how would you cut this out if you did not own a bandsaw? Well I tried it on one of my legs. I started by making a few stop cuts with a handsaw and then grabbed my trusty hatchet! This made quick work of removing a lot of material. Then I went to the drawknife to get right down to the line, finishing up with the spokeshave. I think the leg turned out great, but I will say I am not ready to give up my bandsaw just yet!

The shaving horses worked out very nice, especially for holding the shaped legs while working on them. If you have never used a shaving horse, you will have to come try one out, they are simply the best clamp invention for odd shaped pieces, from spoons to chair legs and arms to rockers.

We covered cutting angled tenons as well, which always take a little concentration, making sure not to cut an angle going the wrong way!

On to fitting arms and then sculpting the seat, finally cutting an inch off the back of the chair makes it sit just fine.

A couple of the guys used hide glue to glue up their chairs. Why? Well, because it is traditional! Actually there are many reasons to use hide glue. For one, it is reversible, making it easier for someone to repair the chair in the future. Another reason is that it is much easier to clean up, if some spills out of the joint. It also does not interfere with the finish. I often tell people that the finest furniture that was made, furniture that was made hundreds of years ago is still holding together with hide glue, so I think if it was good enough for Sheraton and Phyfe, it should work just fine for us!

Here is a picture of the finished chairs. Originally this class was a one time offering course, but we may offer it again next year. Stay tuned, we are working on the 2013 class calendar now.

Upcoming Dining Chair Class

Don’t miss out on this one-time class offering for our sturdy but comfortable Brazos dining chair. This class is just 2 weeks away!

We designed this comfortable chair here in our shop, and our craftsmen have been building it for our customers for over 15 years.

We will guide you through hand-cutting 30 mortise- and-tenon joints to assemble the frame of the chair. The arms are joined with carefully cut “through tenons,” where the front leg protrudes through the arm. The angled tenons that connect the front and back of the chair will expand your skill set, and the cabriole style legs are a great way to learn shaping with a spokeshave. The arched seat rails and gently sculpted seat will finish off your heirloom chair.  You will leave the class with one armchair and the skills and patterns to be able to finish off a set at home.

We are offering this chair in solid Black Walnut or Black Cherry (shown). If you are interested in taking this course please sign up soon. The class dates are this month, July 23 – 28. The prerequisite for taking this course is the Foundational Course. To register for the Brazos Dining Chair just click the link!

 

 

A Hall Table in Progress

 

I recently mentioned in our June newsletter that I have had some time to work on a commission for a client. I have been working on a Federal style hall table, complete with multiple inlays. The past couple of weeks I have been working on the inlaid legs. I am learning quite a bit as I inlay Baltimore bellflowers; each one is graduated in size as it moves down the length of the leg.

There is a little loop at the top that the bellflowers are hanging from. Inlaying that is a feat in and of itself. I have included a few pictures of the step-by-step process that it takes to set this little ring.

First the lay out, this is just drawn freehand with a pencil.

 

Then I cut the perimeter with a single knife blade.

Then I follow that cut with a double blade knife that I had to make. I actually just modified an exacto knife to accept two blades then put a spacer in between them to make it the right width.

You must go over each line making the cut deeper with a single blade, as the double blade really just marks the width.

I now go back with a shop made 1/32” chisel to remove the waste; this is tricky trying not to scar the sides of the groove, especially around the curve.

 

Now that we have the groove cut, we have to find a way to bend the wood around the curve to get it into the groove! A quick trip to the store to find the cheapest soldering iron is the secret here. The cheaper they are the less safety features are going to be on them, which is what we want, we want it to get hot further down towards the handle, not just on the tip so that I can use the lower part for bending.

I cut off a piece of stringing, 1/32” in thickness and bent it around the soldering iron. Now one more secret, what REALLY makes the difference here is a very thin piece of metal as a backer. I am using a thin feeler gauge; I believe it is around .0025” in thickness. Anything around that thickness is going to be just fine. You just want something that is going to bend nicely around the tight curve.

 

Once the curve is established we will cut it to length and then shade the ends by dipping them into hot sand.  This shading really gives it a 3 dimensional look. Next we simply glue it in.  You will notice that there are two separate pieces here, so that it gives the illusion of weaving in and out of the top stringing. I have been using hide glue for all the inlays. I like hide glue because it is reversible and it has great gap filling capabilities. Both of these attributes come in very handy with this type of work!

Here is the finished inlay with a quarter for size comparison.

 

 

I still have more inlays to do on the legs. Stay tuned, as I will be posting more photos as progress continues.

If you are interested in learning more about inlay, we have a great one-day inlay class. I also highly recommend Steve Latta’s DVD on inlay. Steve is an excellent artist and I can’t say enough about his DVDs, they are chocked full of wonderful information. You can get them from Lie-Nielsen toolworks. Just remember that he makes it look a whole lot easier than it is, trust me, I know that first hand!

 

Educating Educators

We completed another wonderful foundational course this last Saturday. We had a great group of people from all over the U.S. and even as far away as England.

I think this class had the largest group of educators that we’ve seen in a class — professors and a high school educator as well as a school administrator. We even had an opera singer, who had sung at the Sydney opera house for years. Unfortunately we could never get him to sing for us! Everyone enjoyed themselves and had a great time.

Most students had never hand-cut a dovetail before, or even used a handplane. It really is amazing to see the incredible change that can happen to someone’s skill level in just 6 days. The confidence level at which they are using their tools on the 6th day is exponentially higher than it was on the 1st day.  Even though the class is intensive it really is the best way to learn a skill — immerse yourself in it and keep practicing when you get home. The joints are guaranteed to get better every time!

Thank you all for taking the course and I hope to see you all back in shop in the near future!

Dresser Course Completed!

Wow, we’re done! No it didn’t take 5 weeks, it’s just that I have finally recovered enough to write about it! It really was a great 2 weeks with 5 enthusiastic students. Each one completed a dresser with over 75 hand cut dovetails! The drawers were done with half blind dovetails in the front with through dovetails in the back and then solid drawer bottoms that were hand planed to a beveled edge to fit in a groove in the drawer side.

 

We used soft maple for all the internal drawer parts. Larry did a super job on his dovetails. He decided to make his dresser out of walnut, which contrasted very nicely with the maple. Larry chose to do needle point dovetails, which are quite challenging. This was his first attempt at that style dovetail but the results were top notch.

Carl had to leave early on Saturday, so here he is with his finished cherry dresser.

 

Here is the rest of the group with their finished dressers late on Saturday afternoon.

I have mixed emotions at the end of a 2-week class. It’s sad to see all my friends leave after having spent so much time together. It is rewarding to see them leave with such an accomplishment after much hard work.

 

Some of you know that most of the wood is pre-milled before and sometimes during the class. This is just in the interest of time; if we had to mill all the wood during class, we would have people standing around waiting and it would add a lot more time to the class. Plus we want to focus more on the hand skills such as the joinery and surface preparation during class. Having said that, the wood milling for this class is a HUGE job. So on behalf of the class I want to say a BIG THANK YOU to Jonathan for doing such a great job, for tirelessly milling all the wood for the class so perfectly.

Ironing out the wrinkles!

This past week we have been working quite hard on 5 handmade dressers. This week will be a dovetail extravaganza; as we have all the cases completed, our attention will be turned to the drawers.

As the students worked on the cases side, planing, scraping and sanding, I hear the occasional, “Oh no, there is a big dent on my side!”  I make a quick run to the tool cabinet to pull out the trusty clothes iron (bought second hand) I say “We’ll just iron it out!”

The best way to remove a dent in your furniture is to get a wet cloth and put it over the dent, then set the iron on the hottest setting and simply iron over the dent. It may take a few tries to get it out; work over it a few times; you will see the steam rising; you may even want to re-dampen the rag again if it gets too dried out.

The water and steam simply raises the grain and will raise the dent right up. You can then scrape right over the surface to even it out.

Keep in mind the sooner you iron the dent, the better chance you will have to pull it up.  Also keep in mind that this only works on compressed dents. It is not too successful on a cut dent.

Go get an old iron for the shop; you will be glad you did!

Dresser Class 2012

 

We are well into our annual dresser course with 5 students, each making a beautiful 4-drawer dresser that they will take home at the end of this 2 week class. The week started by hand planing and scraping the insides of the chest sides, then each person hand cut 8 dado joints and then 12 mortise-and-tenons that hold the middle frames together. By the fourth day, all the carcasses were assembled. Then each student, with deep focus, turned to carefully cutting and paring the front dovetail pieces that will hold the front frame together.

Here is Larry assembling the back frame complete with raised panels and mortise-and-tenon joints.


You must understand some of these are business executives, some retired and some not. One student told us his friends think he is crazy for not using his 2 week vacation to go to France or something like that. But he has chosen to spend his 2 week vacation building an heirloom piece of furniture, one that will be around for hundreds of years. Long after that trip to France would have been forgotten, the memories of the man who built this dresser will live on, as will his own memories of having built this piece! So in my opinion this is the best vacation that one could take!

Even now, this evening, as I sit and write, I hear the soft tap of a mallet as it carefully strikes the chisel and the swoosh of the chisel as it pares through black cherry, then the blow of the craftsman as he blows the wispy shavings out of the way. These are the few students who have chosen to stay late into the evening, working with their hands creating timeless furniture of beauty and simplicity, with joinery that will stand the test of time.

Stay tuned, and I will try to keep you posted with the progress!

Another Completed Foundational Course

 

We recently finished up another great foundational course. The 12 students moved along at a nice pace, and they all had a great time. This class set a speed record thanks to Jonathan keeping the coffee pot full! Or it might be the student from Montana that has done multiple Triathlons and 4 Ironman Triathlons– our newest requirement before taking the class! (just kidding)

We had students that traveled from as far away as North Carolina, Montana, and Missouri.  They did so well that I had the opportunity to fit in other teaching, including showing how to make a tapered sliding dovetail, chip carving and foursquaring a board totally by hand!

One student even made a dovetail marker complete with a tapered sliding dovetail!

Of course all the students completed a box with great hand cut dovetails, a shelf and a lovely walnut table.

If you are new to our website and this blog, please sign up on the right to receive this blog via email, or you can just click the link right here. You can also find more information about the next Foundational course right here.

To all those that took the class, thank you again and we look forward to seeing you in a future class.

Hand Tool Event in Dallas

Lie Nielsen Dallas Flyer

If you’re in or near the Dallas area, join us at Woodworld this Friday or Saturday for the Lie-Nielsen Handtool Event.

We will be at the event, giving ongoing demonstrations on handtool joinery, use of handplanes and even some inlay work! Joe Slack will do a mini guitar making seminar at 2:00 on both days of the event.

We will also be selling some of the tools that we make here at the school, including handforged holdfasts, handmade mallets, marking knifes and strops, just to name a few.

In addition to Lie-Nielsen products you will find Mr. Drake from Glen Drake Toolworks selling some of his tools. Lynn and Tracy Dowd from Garland Texas will also be there, selling a wide variety of vintage tools. Plus you won’t want to miss getting a slice of Tracy’s homemade pie!

The event is Friday and Saturday, April 13th and 14th, 2012, in Dallas Texas at Woodworld. Just click the link here to get directions, and we’ll see you there.

 

A Clearer Picture

Thanks to a generous donation from Landon Marx, one of our students, we’ve recently added a high quality video camera and a High Definition L.E.D. Screen to our teaching facility!

This new setup really makes teaching the fine details a breeze. Details are very important when working with hand tools, and now everyone in the class can see a clear, close up view of all the fine points that I am trying to communicate.

The idea of having a live, bench-mounted camera came from Roy Underhill. Our setup is pretty simple – I modified a camera tripod and attached it to a piece of wood so I can move it wherever I need to on the bench. An HD video camera is mounted on the tripod, and I used an HDMI cable to connect the camera to a large screen.  The screen is positioned where everyone in the class can see it easily. (The only disadvantage to this setup is that now any mistakes I make are also magnified 100 times!)

We’re excited about this new improvement, and we look forward to you coming back and taking more classes with us.

Thank you again, Landon!